Concept chip · Fuel Horizon

A chip that listens to the sky.

Every airliner broadcasts who and where it is, several times a second. HZN-1 hears those signals, decodes them, and estimates how much fuel each plane has left. Scroll to take it apart.

  • ProcessSKY130 · 130 nm
  • Die3 × 3 mm
  • Clock50 MHz
  • Tracks1,024 planes
Scroll to open it up · drag or swipe sideways to spin itSwipe up to open it up · drag sideways to spin
Under the lid

Smaller than a fingernail.

The metal lid protects a slab of silicon about 3 mm on a side. Hair-thin gold wires connect it to the package, which plugs into a circuit board through a grid of solder balls.

The floorplan

Eight rooms, one job each.

Like rooms in a house, each area of the chip does one thing: listen to the antenna, decode messages, remember every plane, and estimate its fuel.

    Follow one message

    From radio blip to fuel estimate.

    8D 4840D6 202CC371C32CE0 576098
      Eleven layers

      A city, stacked eleven floors high.

      Pulled apart, the chip is a stack: switches at the bottom, then five levels of wiring that run like streets, avenues and highways. Tiny pillars called vias connect the floors.

      Down to the switches

      About a million on/off switches.

      Each spot where a red line crosses a green strip is a transistor, about 1/450 the width of a hair. Groups of them add numbers, compare them and remember them. That's all a chip is.

      What it powers

      Every plane in the sky, with fuel left.

      Fuel Horizon puts the chip's output on a globe. Each dot is a real flight from a recording that refreshes every hour, coloured by how much fuel it likely has left. A second mode asks whether it could have made the trip on batteries.

      ReserveHalfFull tank
      Is it right?

      Within 5% of published fuel figures.

      The fuel estimate uses a model of each exact aircraft type, tuned on 126 published fuel-burn figures and then tested on figures it never saw.

      22.9%5.0%Average error, raw model vs. calibrated
      90/107Predictions within ±10%
      Explore

      Take it for a spin.